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Process Instruments

Fluidyne manufactures a comprehensive range of quality process instrument and controls that include - Level Gauges: Tubular, Reflex and Transparent; Boiler Level Gauges, Level Indicators – Side Mounted / Top Mounted and Magnetic Level Indicators; SightGlasses / Sight Flow Indicators; Rotameters, Flow Meters,OrificePlateAssembly and Flow Elements;LevelSwitchesandFlow Switches, Instrument Valves and Manifolds,, Purge Level Indicator, Knob Type Level Indicator, and more. High in performance, our range of process instruments are mainly used in the process plants and equipments, boilers, pressure vessels, pipelines, tanks, pumps, pneumatic, hydraulic and lubrication systems. These process instruments have been found to be functionally superior and higher in utility and are used in various industries, such as - power plant, petro chemicals, oil, gas, edible oil, pharmaceuticals and more. 

Process Instruments


Sight Flow Glass Indicators


Fluidyne Sight Glass or Sight Flow Indicators are available in Flanged, Screwed, Socket Weld, Butt Weld and Pad types. Fluidyne Sight Glasses or Sight Flow Indicators are of Double Window or Single Window and Full View types. Fluidyne Sight Glass or Sight Flow Indicators are also available in Angular, Rotating Wheel, Flapper, Ball and Dip Tube design. Materials used are Stainless Steel, Cast Iron, Carbon Steel, Bronze, P.V.C, P.P, Rubber Lined, Teflon Lined, Lead Lined or FRP Lined. Fluidyne Sight Glass or Sight Flow Indicators have plain or Reflex glass of Toughened Borosilicate, Molded Pyrex in Rectangular, Round, Cylindrical. Peephole types of glasses. Micais used for high temperature service. Fluidyne Sight Glass or Sight Flow Indicators are also made in Pad mounted-Round/Rectangular shapes.

GENERAL
FLUIDYNE - FLOTROL SIGHT GLASSES cover the full series of flow glass to suit every application in the chemical industry. The standards type are given in this literature while your special requirements shall be attended individually by our engineers.

FULL VIEW FLOW GLASSES

SPECIFICATIONS:
GLASS : Tempered Borosilicate, Acrylic and Polycarbonate
Gaskets : CAF, Teflon, Viton, EPDM, Neoprene, etc.
Pressure Rating : 10 kg/cm2 – 15 kg/cm2
BOLTS : High Tensile Steel or Stainless Steel
Sizes : ½ " through 12" NB.
Sizes : ½ " through 12" NB.
CONNECTION : Flanged to ASA 150 / 300, BSIO or DIN. Standards or Screwed BSP/NPT.
PRODUCTIVE GUARD : C.S. Pipe Shield, Acrylic Pipe or Tie Rods
M.O.C. : M.S, C.S, S.S. 304, S.S. 316, P.P, PVC, HDPE, FRP
LINING : TEFLON / RUBBER/ EPOXY or LEAD

FSG 110 Model Flow Glasses are assembled with tubular flared QVF type glass. Simple in construction and are used for checking flow from any direction where various valves or pumps might have to be operated based on the flow in the line. These are recommended where there is no mechanical strain in the pipeline.

FSG 110 (A) This model is same as FSG 110 except that of rigid construction and it can take moderate strains.

FSG 120 This model is same as Model 110 in construction except that it has a dip- tube so that vertical flow s and colorless liquid flows can be detected due to the projecting dip – tube.

FSG 130 This model is also assembled with tubular glass but are fixed with two extra spool pieces of material same as the pipeline to avoid brakeage of glass during installation due to pipe strain.
Spool pieces are manufactured in Mild steel Stainless Steel, PVC FRP, PTFE and Lead Lining.

FSG 140 This model is Q.V.F. Type with Teflon Bush and contact parts and has simplicity in maintenance and replacement of glass.

DOUBLE WINDOW FLOW GLASSES
SPECIFICATIONS:
Main Body : M.S. C.S.SS 304, SS 316 P.P, PVC
LINING : FRP, PTFE, Rubber, Epoxy and Lead
COVER PLATE : M, S, CI, Forged Steel, Stainless Steel
GLASS : Toughened Borosilicate, Acrylic and Polycarbonate
GASKET : CAF, Teflon, Viton, EPDM, Neoprene, etc
CONNECTION : Flanged ASA, BS,DIN.Screwed BSP, NPT, Socket Weld
SIZE AVAILAIBLE : ½ "through 12" NB.
FLAPPER/ WHEEL MATL : Aluminium, SS, PVC, P.P, PTFE
PRESSURE : 15kg/cm2- 200 kg/cm2
STAM JACKET : M.S, S.S

FSG 210 DOUBLE WINDOW Sight Flow Glass Indicators are assembled with 2 nos. of circular flat glasses on either side of a slotted main body of specified material. These flow indicators are best adapted to vertical downward flow. These model are particular useful in distillation and similar apparatus where flow is apt to be intermittent. They are designed without any obstruction to handle the intermittent flow as well as full flow and can be supplied with or without Dip – Tube as per requirements. Available for pressure ratings 150#, 300#, 600#.

FSG 220 FLIPPER TYPE Sight Flow Glass Indicators are identical in construction to FSG – 210 except that that these are fitted with flappers to indicate flow. These flow indicators are recommended for horizontal and vertical pipelines with upward flow. These units are best suited to transparent or slightly opaque solution and are also used for gases. Position of flapper indicates flow. One important use of these flow indicators is in lines where a downstream valve may remain closed and even though the flow glass remains full, there may not be any flow. In such cases, the flapper position alone can indicate whether here is flow or not.(Example : Cooling water flow to bearing may be stopped due to a human error of closing a downstream valve and only the flapper can indicate the real position)

FSG 230 ROTATING WHEEL TYPE Sight Flow Glass Indicators with rotating paddle wheel are suitable for installation in any position, but are particularly adapted to pipelines carrying dark opaque solutions, where his motion of the wheel is easily detected. This model is equally adapted to transparent solutions and gases. It is frequently installed where observation must be made from a distance.

FSG 240 EXTRA LARGE WINDOW Sight Flow Glass Indicators with or without Flapper, Drip-tube, Rotating Wheel, Floating Ball can be supplied on special request.

FSG 300 ANGULAR TYPE Sight Flow Glass Indicators are designed to meet any requirements where straight-line indicators are not suitable. This sight flow indicator can be furnished with or without a dip- tube, which is brought into the center area of the window for easier observation.

SIGHT FLOW GLASS INDICATOR MODELS
Sight Flow Glass Indicators


DIMENSION DATA FOR SIGHT FLOW GLASS INDICATORS
GLASS Model 110&120 Model 130 Model 210, 220 & 230 Flanged Model 300 Model 210, 220 & 230 Screwed Model 240
A A A B A A A
15 100 200 178 50 120 50 90 25 178 50
20 100 200 178 50 120 50 90 25 178 50
25 100 200 178 50 120 50 90 125 178 50
40 100 220 178 50 130 75 120 40 200 75
50 120 240 178 50 140 100 130 50 230 100
80 150 300 230 80 175 150 160 80 260 100
100 200 360 250 100 240 200 200 100 - -
150 260 460 280 150 240 200 - - - -
200 350 500 340 200 310 200 - - - -
250 350 550 550 200 340 250 - - - -
300 400 600 660 200 390 300 - - - -



Orifice Plate Assembly & Flow Elements



Weldneck, screwed, slip-on forged flanges. Flange taps, vent and drain. Orifice plate of SS, Monel with tag. Plat design as per B.S./A.P.I. Std. H.T. Bolts and Nuts. Jack screw provision.



SPECIFICATIONS :
FLANGE CS, SS, A-105, CL I, CL II, A I82, IS 2002.
FLANGE RATING 150#, 300#, 400#, 600#, 900#, 1500#
ORIFICE PLATE SS 304, SS 316, MONEL, etc.
ORIFICE TYPE a) Sharp edge-straight. b) Bevel edge. c) Concentric. d) Eccentric. e) Segmental.
DRAIN & VENT HOLES Provided on request
FLANGE TAPS Two taps at 180 degree ½ BSP/NPT/BSPT (F) 2 Nos. per flange at 15/16" from raised face. Drill size: ¼” -for under 2 ½ 3/8" for 3" & 3½ ½ for 4" &
JACK SCREWS Two dog-point bolts on one flange at 180 degrees to facilitate removal of plate.
GASKETS CAF, PTFE, Spiral-wound, Ring Joint etc.


Orifice Flange Dimensions :


O : O. D. of Flange
Y : Length through Hub for Slip-on and Threaded Flanges
YI : Length through Hub for Weld- Neck Flanges
Raised -Face thickness: 1/16” - Included in Y for 150, 300,
1/4” - Not included in Y for 400, 600, 900, 1500.
1/16” - Included in YI.

Weldneck, screwed, slip-on forged flanges. Flange taps, vent and drain. Orifice plate of SS, Monel with tag. Plat design as per B.S./A.P.I. Std. H.T. Bolts and Nuts. Jack screw provision.



Venturi Flow Elements



Fluidyne Venturi Flow Element tubes are differential pressure elements used to measure flow of gases, steam and liquids. Fluidyne Venturi Flow Element tubes are used for low pressure losses at high flow rates. Fluidyne Venturi Flow Element tubes consist of a cylindrical inlet, convergent inlet cone, a cylindrical throat and divergent outlet cone. Fluidyne Venturi Flow Element tubes are offered with flanged ends or butt weld ends. Designs as per ISO 5167 is offered.



Manometers


Manometers, industrial manometers are used in various industrial application for pressure and vacuum measurements. Manometers and industrial manometers are also used for flow measurement techniques. They are available in wall-mounting or pedestal type and 'U' tube or single limb type. The manometers, industrial manometers may be of inclined type or provided a vernier scale for obtaining greater accuracy.

The normal accuracy of the manometer is 1 mm but by providing a inclined tube 0.1 mm or better accuracy can be obtained. A movable vernier can further provide a readability of 0.1 mm. Gradiations in inches and cms are Standard Special type of Scales can be provided to take care of specific requirements,

Manometer
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Single Limb Manometers
Are provided with a well which has a much larger area to that of the manometer tube and the level variation in the well is negligible to the rise in level in the Manometer tube. The Scales of these manometers are also prepared in such a manner as to compensate the level change in the well. Multi tube manometers with individual wells are used for multiple reading of pressure and also suitable for tank level gauging with purge tube.

'U' Tube Manometer
The standard 'U' tube type manometer has two straight glass tubes with a 'U' bend at the bottom end. These . manometers are provided with top and bottom blocks and fitted with such accessories like external zero adjuster valve, safety cover, filling and drain plugs, catch pots, zero leak ball check valves, zero adjustable scale, vernier scale, leveling screws, swiveling body, etc.


Connection
1/8" / ¼" / ½"; BSP, NPT, Ferrule or hose connector.

Range
Maximum range 0-3000mm

Check Valve and Return Wells
Check valve is used to prevent the fluid from leaving the manometer if the instrument is operated beyond the range, either due to high range or surge conditions. Return wells are used to prevent loss of the indicating fluid by collecting the over flow fluid and returning it to the Manometer.



Level Switches


Flow & Level Switches

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Plunger-Flapper-Paddle-Diaphragm Types. Magnetic Glandless Switching. Micro Switch, Mercury and Air break type. Flanged, screwed connections. For Alarms, Tank overflow and motor control. Special design to: vertical/ horizontal flow. Level switch -Nine types for every application. Internal, external, side and top mounted. Micro Switch-Mercury, air break and air Valves. Operating Alarms, Motor Control, Level Control, Snap Action contacts with NO/NC contacts. Float operated Magnetic and Glandless.

LEVEL SWITCHES & PANNELS

MODEL MA 100 / MA 200 SIDE MOUNTED LEVEL SWITCH

MAGTROL Level switches are suitable for filling into tanks and pressure vessels for indicating and or controlling the level under atmospheric, vacuum and pressure conditions. Magnetic switches are snap action and glandless and eliminates any chance of leakage. These are suitable for temperatures upto 400 degrees centigrade and pressure upto 40 kg per cm2 Switch is magnetically operated and is of micro, Mercury or air valve type. Material of construction is of S.S. 304, S.S. 316 or bronze. Switch housing is of cast aluminum or stainless steel flame proof / whether-proof.

Application include low / high level alarm, pump control motorized valve control; , diaphragm or piston, control valve operation.

These switches are normally mounted into the sides of tanks or pressure vessels. These level switches are of low differential and are normally used for single level control. They can be mounted externally through isolating valves for application like Boilers, Reaction - Kettles etc. Which can be isolated for re gular servicing.

Operation : The float assembly carries a permanent magnet which is opposed by a similar magnet in switch assembly. The adjacent poles of magnet repell each other through the wall of the switch housing. This principle gives snap action of the switch contacts.

The standard level switch can be modifying for providing adjustable differentials by extended float modification. The extension rod can be increased in length to 0.5 mtrs for differential upto 300 mm. Submerged models of level switches are recommended in case level switch cannot be fitted to side or top of the tank or for undergrounds tanks.

MODEL MA 300: SIDE MOUNTED EXTERNAL CAGE LEVEL SWITCH
This switch is externally mounted by providing two isolating valves and the level switch can be attended to even when the tank is under pressure. This switch is ideal for installation on boilers and chambers are constructed as per Indian boiler regulation.

MODEL MA 400 SIDE MOUNTED LOW PRESSURE LEVEL SWITCH
This is a simple model wherein the reed switch is operated directly by a magnet installed in float assembly Single N.O contacts are available. This switch is available S.S, P.P, PVC, HDPE, etc.

MODEL MB 100 EXTERNAL CAG VERTICAL LEVEL SWITCH
This is one of the most widely specified controls. This is designed for control of specific gravity 0.4. above. This level switch in its various models (MB100, 200, 300, 400) is use d at working pressure ranging from vacuum to 3000psi. This switch is externally mounted and can be piped anywhere near the tank or a distance from it. They are easy to install. High and low levels are indicated on the outside of the switch. Fine adjustments can be made by moving the switch assembly up or down on the enclosing tube assuring exact liquid level control.
Several units can also be ganged for multilevel control. Cooing fins can be provided for higher temperatures. Explosion-prof housing is provided for the switch.

Operation : The float in the chamber responds to the changing liquid level, raising or lowering the magnetic piston inside the enclosing tube. Magnetic proximity switch or mercury switch is fastened to the external of enclosing switch can be adjusted and locked at the desired actuating level. Then (depending upon the application) the magnetic piston attracts or release the switch.

MODEL MB 400 :
This model is similar to the above models except that it is used for higher differential providing two switch assemblies on the enclosing tube operated by a single float or two switch assemblies installed on the enclosing tube operated by double tandem mounted float. A single switch can be used for both high level with large differential.

TOP MOUNTED LEVEL CONTROLLERS
Model MC 100: TOP MOUNTED SINGLE LEVEL CONTROL SWITCH

This model is designed for vertical mounting at the top of the vessel. Connection is through screwed or flanged ends. And is suitable for liquids with specific gravity of 0.5 to 1.4.The switch is operated by magnetic piston which actuates the magnetic proximity switch. This switch is normally used for single level control and suitable for high immersion depths upto one mtr.
MODEL MC 120 : TOP MOUNTED MULTI LEVEL CONTROL SWITCH

This level control switch puts the high and low-level limit control in one compact connection. This level control switch employs two switches and two float mechanisms to indicate high and low level and thereby allowing separate switch action. The tandem float assemblies are provided for independent switch actuation.
MODEL MC 200 : TOP MOUNTED CENTRE GUIDED REED CONTROL SWITCH:

The float is guided by center tube. The float carries guide and actuates a reed switch provide d at intervals enclosed in the central tube. The float diameter is approx... 62 mm. The central guide tube diameter is 20 mm.
MODEL MC 300 : TOP MOUNTED FREE GRAVITY DISPLACER TYPE

This top mounted level switch is operated by S.S. or porcelain displacers which are suspended by a wire rope. The displacers can be mounted on the w ire rope The displacers can be mounted on the wire rope at different intervals. The rising liquid on reaching the displacer creates an upward buoyancy force, which releases spring-loaded magnetic piston in the enclosing tube. This actuates one or more proximity switches. This is ideal for underground tanks with very high depths. One or more switch assemblies can be provided for single or multi-level control



Selection Guide


Plunger-Flapper-Paddle-Diaphragm Types. Magnetic Glandless Switching. Micro Switch, Mercury and Air break type. Flanged, screwed connections.For Alarms, Tank overflow and motor control. Special design to: vertical/ horizontal flow. Level switch -Nine types for every application. Internal, external, side and top mounted. Micro Switch-Mercury, air break and air Valves. Operating Alarms, Motor Control, Level Control, Snap Action contacts with NO/NC contacts. Float operated Magnetic and Glandless.

Model Type Connection Differential Floats/Displacer Switch Float Guide
MA 100 Internal Side Low Single Mercury/Micro Air valve Not reqd
MA 200 Internal Side Low Single Road Not reqd
MA 300 External Side Low Single Mercury/Micro Air valve Provided
MA 400 Internal Side Low Single -Do- Not reqd
MB 100 External Side & Bottom Low Single Mercury/Micro Air valve Provided
MB 200 External Side Low Single -Do- Provided
MB 300 External Side flanged Low Single -Do- Provided
MB 400 External Side flanged High Single/double -Do- Provided
MC 100 Internal Top Low Single -Do- Free gravity displacer
MC 120 Internal Top High Multiple -Do- -Do-
MC 200 Internal Top High Single/double Reed Free gravity displacer
MC 300 Internal Top High Multiple Mercury/Micro Air valve Free gravity displacer



Flow Switches


General
FLUIDYNE MAGNETIC & BELLOWS SEALED flow switches are versatile instruments designed to handle any fluid. Standard materials of construction and glandless design offered render the switches compatible with most of the corrosive and toxic fluids. The easy-to-fix design reduces installation costs and time. Simple mechanical parts ensures high reliability and zero - failures. The microswitch of the instrument is operated by the deflection of paddle or plunge assembly due to velocity of flowing-fluid against the restraining force of the range spring through a magnetic scaled lever at a predetermined flow rate.

FLUIDYNE switch also senses flow - no flow, responding only to the velocity of fluid movement in a duct.They provide a positive signal to detect change or loss of flow velocity caused by closed damper, a loose fan wheel, a slipped or broken fan belt, a dirty or clogged filter or even an overload to fan motor. Large paddle are used for reliable velocity switching. There are following types of Flow Switches:-
1.Plunger Type Flow Switch
2.Paddle Type Flow Switch

GENERAL SPECIFICATION:
Line size: 15mm to 1000mm (N.B.).
Mounting: vertical or horizontal pipe.
Range: refer table for standard range.
Repeatability / Accuracy: +1-5% of Maximum flow.
Process Connection: BSP/NPT for threaded versions,
                     (1" or 1.1/4" NB) ANSI # RF for flanged versions,
                     1/2" to 12" pipe threads for integral,
                     tee versions, special Sizes as per customer request.
Maximum Line Pressure: 10 bar for brass body.
                     30 bar for SS BODY ( higher rating available on request upto 300 bar
                     1 bar for duct mount version.
Maximum Process Temperature: 170 Deg.0 for brass body.
                     200 Deg.0 for SS body.
Pressure Loss: 60 to 80 m bar at maximum flow.
Mounting: vertical or horizontal pipe.
Switching: snap acting SPCO, (SPDT), DPDT
                     microswitch rated 5A, 230V AC or 10A, 230V AC.
Dead Band: 5 to 10% of maximum flow ( 10% at min. set valve
                     & 5% at max set valve ).
Enclosures: pressure die cast aluminium weather proof to I.P. :65 &
                     flame proof to Gr. 11 A & 118 of IS : 2148: 1981, on request.






Thermocouples, Thermowells & RTD



Fluidyne-Sensitron Thermocouples and wells are designed for making available to the industry a complete range of thermocouples for measuring temperatures from 150°C to 1600°C and, are highly accurate and sensitive. These thermocouples are offered with a very wide range of thermo wells of different materials to suit the application. Basically, a thermocouple is composed of two dissimilar metal wires butt welded together in a circuit. The circuit develops a small EMF, in accordance with See back effect, between the measuring and reference junctions. This EMF can be measured by means of any pyrometer in terms of temperature. Fluidyne- Sensitron Thermocouples are fabricated by gas or arc welding or resistance welding in accordance with ISA recommendations.

Special Thermocouple
The assembly consists of single or duplex thermocouple elements with cylindrical ceramic insulators encased in a spring loaded stainless tube. It is supplied with a screwed cover head and pipe nipple with 4 ¼'' NPT mounting thread. In order to get highest speed of response to a temperature change, the last inch of the bore in the well is reduced in diameter to provide a tight fit around the sensitive tip of the thermocouple. The spring loaded feature ensures positive metal to metal contact between the thermocouple and well allowing the highest possible rate of heat transfer to the measuring junction. Spring pading also allows movements of the thermal element due to expansion and contraction without damage to the element or connecting head and terminal block.




Flame Sensors (UV, FR & PR Types)



Fluidyne manufactures and supplies all type of UV,FR and PR flame sensors. Fluidyne 'UV SENSOR' for oil and gas Flames Sensor flame or fire in the vicinity and sends signal to UV Flame Amplifiers. These sensors are suitable for detecting flame in chemical, petrochemical, power and pharmachemical industries and also suitable for residential or commercial establishments. Fluidyne manufactures all types of ultra violet flame sensors for oil and gas flames; Photo Resister Flame Sensors is suitable for oil flames. Fluidyne manufactures special sensors for other crictical applications. Quartz Glass protection Sheild is also supplied for these UV, PR, FR Flame Sensors.




Flame Amplifiers & Flame Controller



Fluidyne Flame Amplifiers, Controllers, and Relay Model FFA-100 is a stand alone unit of ABS plastic molded body with two potential free relay contacts rated for 5A, 240V AC that can be used for alarm indication or safely-interlock purpose. The Fluidyne Flame Controller Amplifier Relay has an in- built switch-off time delay of 2 second in case of transient flame. The Fluidyne Flame Amplifier Relay works with Fluidyne make Flame Sensors as well as other makes and models. The rating of Fluidyne UV tube Flame Sensors should be 230V AC rms (325V DC peak). Fluidyne Flame Sensors can detect weak UV radiation in narrow bad around 260 nm and is not sensitive to visible light or infarred radiation, having quick response of about 40 milli seconds, with very high reliability and long life of over 20,000 hours. Fluidyne Flame Sensor and Amplifier Controller Relay is suitable for GAS, OIL, COAL, Electric, LPG and CNC Flames. 

Fluidyne Flame Amplifiers, Controllers, and Relay Model FFA-100 is a stand alone unit of ABS plastic molded body with two potential free relay contacts rated for 5A, 240V AC that can be used for alarm indication or safely-interlock purpose. The Fluidyne Flame Controller Amplifier Relay has an in- built switch-off time delay of 2 second in case of transient flame. The Fluidyne Flame Amplifier Relay works with Fluidyne make Flame Sensors as well as other makes and models. The rating of Fluidyne UV tube Flame Sensors should be 230V AC rms (325V DC peak). Fluidyne Flame Sensors can detect weak UV radiation in narrow bad around 260 nm and is not sensitive to visible light or infarred radiation, having quick response of about 40 milli seconds, with very high reliability and long life of over 20,000 hours. Fluidyne Flame Sensor and Amplifier Controller Relay is suitable for GAS, OIL, COAL, Electric, LPG and CNC Flames.





Fluidyne Instruments Pvt. Ltd.


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